A powerful AGV for the electrified production of the future

The challenge – flexible material handling in confined spaces

When a leading player in the automotive industry switched to electrified products, production needed to become both more flexible and ergonomic.
The customer handled heavy components in confined spaces and sought a solution that could improve flow without compromising safety.
This required an AGV with high load capacity, precise positioning, and ergonomic height adjustment that could be easily integrated into existing production lines.

The solution – a low-profile AGV with a hydraulic lift table

Our team at Mobile Robotics developed a custom-built AGV with a hydraulic lift table that can handle up to 3000 kg. The AGV offers both vertical lifting and tilt functions, which improves ergonomics and makes it flexible in various work tasks.

In addition, it is only 300 mm high, making it ideal for production environments with limited space.
Thanks to quad drive and individual steering and drive motors on each wheel, the AGV can move stably and precisely – even in confined, complex environments with heavy loads.

From needs analysis to finished prototype

We carried out the project in close and transparent collaboration with the customer – from needs analysis and concept development to the finished prototype.
The open dialogue made it possible to create a solution that truly meets the customer’s processes and requirements for efficient assembly.

“This project demonstrates the power of open and solution-focused development work. By combining our technical expertise with the customer’s experience, we have created a product that meets the demands of the future,” says the team behind the project at Mobile Robotics.

The result – a future-proof AGV for electrified production

Today, AGVs are used in an advanced assembly process with several pre-assembly stations.
In the next step, two AGVs dock together and work in sync to move heavy components with millimeter precision.
A special docking controller controls both the AGV’s movements and the position of the lifting table.
This ensures stable and reliable handling in both automated and semi-automated flows.

Thanks to its power, flexibility, and technical precision, this AGV is more than just a transport solution.
Instead, it is a strategic investment in the electrified and sustainable production of the future.
The project also demonstrates how innovative automation development can contribute to increased efficiency, improved ergonomics, and enhanced competitiveness in industry.

Would you like to develop an AGV solution tailored to your production?

At Elektroautomatik, we have extensive experience in developing customized AGVs that streamline, simplify, and future-proof our customers’ production.

Contact us to discuss your next project!

More efficient production and 70% higher capacity at PPF

A tailor-made solution for higher capacity

Streamlining production was a key priority for PPF, formerly Doggy, which manufactures dog and cat food in Vårgårda. Despite its long history dating back to 1903, PPF faced a challenge: low efficiency in parts of its production. The company wanted to change this – and quickly.Elektroautomatik tog sig an uppdraget att förbättra produktionseffektiviteten hos PPF. Genom ett nära samarbete med tekniker och ledare på plats utvecklades både arbetssätt och teknik, med särskilt fokus på pouchlinan.

The result was a capacity increase of 70%. At the same time, waste was reduced and production became more stable over time, which are important success factors in an industry with high demands on quality and delivery reliability.

“I believe that the reason we have been so successful in increasing capacity is precisely because of our close collaboration,” says Anton, automation engineer at Elektroautomatik.

Focus on maintenance – and people

In addition to streamlining production, we also developed a customized maintenance program for the pouch line and improved the customer’s maintenance system. This was an important step toward creating long-term sustainable improvements. We also contributed to developing PPF’s technicians—because the people behind the systems are just as important as the technology itself.

Ett tryggt serviceavtal stärker driftsäkerheten i en automatiserad produktion

A tailored service setup for increased peace of mind

Today, the collaboration includes on-site visits every other week with a focus on preventive maintenance. At the same time, dedicated resources are available to quickly step in when urgent needs arise.

The agreement includes both scheduled 8-hour on-site shifts and standby time for rapid action whenever production demands it.

Ongoing maintenance and fast access to skilled service technicians help minimize the risk of unplanned production stops and give the operation greater confidence in its daily work.

The right support in an automated production environment

In an operation where both automation and high quality standards shape production, Rolf Kullgren AB requires a flexible service arrangement tailored to a changing production environment. With the right support, challenges can be handled efficiently, ensuring production continues without unnecessary interruptions.

“For us, as a relatively small operation with high demands on both reliability and quality, it is difficult to find and hire personnel with the competence required to service an almost fully automated production line,” says Kenth Dyrvik, Site Manager at Rolf Kullgren AB.

With Elektroautomatik’s support, the company has a partner involved not only in daily operations but also in the long-term development of production efficiency.

“We don’t just see Elektroautomatik as quick support when a machine stops, but also as a long-term partner that helps us become even more efficient,” Kenth Dyrvik continues.

Continued development of the partnership

Today, a large part of the work involves corrective actions, but the ambition going forward is clear: strengthening preventive maintenance even further to increase efficiency and improve OEE performance.

With Elektroautomatik as a partner, Rolf Kullgren AB looks forward to continuing to develop its production, meeting future demands, and maintaining a high level of operational reliability and quality. To further strengthen its offering and remain close to its customers, Elektroautomatik Service has also established a local presence in Södertälje.
– Our strategy is to operate close to our customers, both geographically and in terms of relationships. The establishment in Södertälje is such an initiative and we look forward to more customers in the region seeing the benefits of this presence,” says Andreas Sjöberg, Unit Manager at Elektroautomatik Service.

A man working with operational reliability at a customer site, flipping through a binder.

Elektroautomatik delivers robot cell for battery production to Battery Centre Gothenburg

Background

Gothenburg Technical College (GTC) has been commissioned by the City of Gothenburg to establish Battery Centre Gothenburg, an innovative educational environment focusing on battery production, electromobility, and sustainable industry. The center is part of a strategic initiative in which industry, academia, and the public sector are collaborating to secure the supply of skilled labor in the growing battery industry.

Our solution

Elektroautomatik has had the privilege of supplying an advanced robot cell to the center, equipped with five industrial robots of four different types, as well as a number of conveyors. The solution is designed to provide students and professionals with a realistic training environment where they can develop their understanding of automation in battery production.

Results & value for the customer

âś” Practical training environment: Students and professionals get to work with the latest automation and robotics technology.
âś” Future-proof skills supply: The center helps train the next generation of specialists in battery production and sustainable industry.
âś” Innovative and modern technology: The robot cell delivered reflects real industrial processes, creating a relevant and high-quality learning environment.

Long-term cooperation for a sustainable industry

Elektroautomatik is proud to be part of this important initiative. We look forward to continuing our close collaboration with Gothenburg Technical College and other stakeholders to drive the development of future automation solutions and strengthen Sweden’s position in the green transition.

About Battery Centre Gothenburg

Battery Centre Gothenburg is a modern training center that gives both students and professionals the opportunity to develop their skills in battery production. Through an experience-based and realistic learning environment, theory is combined with practical training, creating a deeper understanding of both technology and work culture.

🔹 A modern and experience-based learning environment
Battery Centre Gothenburg is an innovative training center that offers an inclusive and customized environment for both educational and employment providers. Here, students, new employees, career changers, and industry representatives come together to develop their skills in battery production.

🔹 Training in a realistic industrial environment
Participants gain practical experience in a simulated work environment designed to mimic a real battery factory. Industry-relevant machines and realistic scenarios are used to provide training that is as authentic as possible.

🔹 Unique combination of theory and practice
The center offers trainers a unique opportunity to combine theory with practical application—just a few steps from the classroom. Through experience-based training, participants not only gain technical skills but also an understanding of important aspects of battery production, such as work culture, behavior, and communication.

Efficient delivery of AGV systems to a French automotive manufacturer

Automotive manufacturer modernizes production

The customer, a leading automotive manufacturer with a global presence, needed to upgrade the production line at one of its facilities in France. The challenge was to deliver a reliable AGV system with 15 units to streamline the transportation of chassis during the manufacturing process.

Outdated equipment

The existing equipment needed replacement to maintain stable production. To ensure an efficient production flow, the customer required a solution that was both reliable and tailored to their specific needs.

A complete AGV delivery

Elektroautomatik developed and delivered a proven AGV system that met the customer’s needs:

International collaboration and local presence

The project was characterized by regular Teams meetings and a shared digital platform to facilitate smooth collaboration. The customer participated in the Factory Acceptance Test (FAT) at Elektroautomatik, and a pre-installation site visit to the French facility ensured that the installation area was prepared and that the project could proceed as planned.

After commissioning, the collaboration continued with follow-up meetings and remote access to the equipment, enabling quick adjustments when needed.

A reliable and efficient production solution

Successful AGV implementation for an automotive manufacturer

This project is a clear example of Elektroautomatik’s ability to deliver international automation solutions. With reliable AGVs and tailored support, we created a solution that meets the customer’s unique requirements and contributes to more efficient production.

Want to know more about our AGV solutions?

Complete solution at Skaraverken

Skaraverken needed to expand its production capacity as they were preparing to manufacture an entirely new product.
Through the business units Elektroautomatik Automation and Elektroautomatik Machine, Elektroautomatik supported Skaraverken with a complete turnkey solution that included all machinery, automation and auxiliary equipment.
Watch the full reference case in the video.

About Skaraverken

Skaraverken is a high-tech precision engineering company that produces components and products for more than 50 industrial customers. Their offering includes turning, grinding, multi-operation machines, multi-function machines, robot-equipped cells, gear machining, in-house assembly, testing and surface treatment.

The company is a precision-driven partner that lives by the motto “getting it right the first time and on time.”

Contour-navigating AMRs running 5-shift operations in a machining factory

For a customer in the automotive industry, Elektroautomatik Mobile Robotics has delivered an AMR system consisting of six AMRs. Their task is to transport products on pallets between various portal-loaded machines and through a robotic cell in the factory.

Since the AMRs operate in an environment shared with forklifts, operators, and pedestrians, safety and flexibility were two key factors during the purchasing process.

In the delivery, the AMR system communicates with both the machines and the robotic cell to ensure safe entry and secure pickup/drop-off of pallets.

– “With AMRs performing the work, you get predictable and safe transports in an open layout. You also gain a more flexible production process compared to using a traditional forklift, a pallet jack, or a fixed conveyor system,” says Oskar Kurtti, Sales Manager at Elektroautomatik Mobile Robotics.

Previously, all these transports were handled manually. With the new solution, the customer immediately achieved a more efficient production flow.

The AMRs are differential-driven and contour-navigating. Charging is automatic and wireless at fixed locations, making the system highly flexible.

– “A contour-navigating AMR system allows the customer to quickly adapt the movement patterns on the floor if future needs change,” says Oskar.

The result for the customer was a reliable and flexible solution that does not require additional resources.

Technical overview:

Lithium batteries: The AMRs are equipped with lithium batteries for increased capacity and longer lifespan.

Differential drive: The drive mechanism consists of two drive units mounted in the middle of each long side, allowing the AMR to rotate around its own center point.

Contour navigation (SLAM): The AMR uses its laser scanners and its surroundings as a reference to navigate freely without any tracks or fixed installations.

Optical navigation: Complementing contour navigation (SLAM), a camera ensures precision stops at pickup and drop-off positions. The camera reads a taped QR code on the floor.

Wireless charging: Contactless charging via a charging plate on the AMR. This type of charging is very fast, flexible, and efficient.

BlueSpot: A lamp projecting a strong blue light onto the floor in the AMR’s direction of travel to enhance visibility for its surroundings.




Expansion of Automated Hydroponic Lettuce Production

Elektroautomatik has supported the food company LjusgĂĄrda in expanding and automating their hydroponic lettuce production. With this initiative, LjusgĂĄrda has increased its capacity from 2 to 50 tons of lettuce per month and expanded its cultivation area from 650 to 7,000 square meters.

– “This project takes us from 2 tons per month to 50 tons per month, which is a massive improvement for us,” says Andreas Wilhelmsson, CEO of LjusgĂĄrda.

Automating Hydroponic Cultivation

Previously, cultivation was managed manually on a smaller scale. With the expansion, a fully automated system has been implemented. Elektroautomatik played a key role in this transformation by:

– “The task involved transitioning from a manual system to a fully automated one. It was an exciting challenge with fantastic results,” says Daniel Härström, Project Manager at Elektroautomatik.

Elektroautomatik as a Comprehensive Partner

Elektroautomatik contributed project management and technical expertise through its business unit, Elektroautomatik Consultant:

– “The combination of project management and automation expertise from Elektroautomatik has been invaluable in building this facility. They have truly helped us tackle the challenges of this project,” says Andreas Wilhelmsson.

Results: Scalable and Automated Production

LjusgĂĄrda now operates an automated hydroponic cultivation system that enables large-scale and efficient year-round production. The solution represents a milestone for the company and a significant step toward sustainable food production in Sweden.


Elektroautomatik relocated an entire production facility

Gnutti Carlo made the decision to relocate its entire production facility. Elektroautomatik was given full responsibility for the project and carried out the move of seven robot cells containing a total of 21 machines.

“Elektroautomatik felt professional from the very beginning and understood our needs. Relocating an entire production facility can be risky. You need to have confidence in your supplier,” says Mike Borger, Maintenance Engineer at Gnutti Carlo and project manager for the relocation.

Elektroautomatik took full responsibility

“From experience, I believe it is an advantage to have one supplier managing the entire project and naturally being involved throughout the entire process. There is a lot to consider—from the planning phase, through production start-up, to the subsequent service work,” says Urban Gustavsson, project lead from Elektroautomatik.

From day one, the schedule was tight. Mike has extensive industrial experience and has carried out multiple relocations before.

“The short timeline was the biggest challenge,” Mike says.

Ensuring quality and reducing risks throughout the process

Once the order was confirmed, Elektroautomatik immediately initiated the preparation phase.


“Relocating a production facility is not just about moving machines from one place to another,” says Urban. “It is crucial to ensure quality and reduce risks—before, during and after the relocation itself.”

“In the preparation phase, there were more coordination meetings and more documentation than I had expected,” Mike explains. “But this created both transparency and reassurance, and made us feel completely confident when it was time for the actual move.”

Production started ahead of schedule

During the relocation, the planning meetings turned into daily morning briefings. The goal was to reduce potential risks and quickly resolve any issues or changes that arose.

“There will always be unexpected events, and we must be able to solve them quickly,” says Urban. “Failing or putting the equipment at risk is not an option.”

“Everything went very smoothly, and together with Elektroautomatik weworked out a clear run schedule,” says Mike. “We even managed to start production ahead of the planned date. The goal in situations like this is to keep downtime as short as possible—time is money.”

The entire relocation took six weeks and was completed in two stages.

Service and operational reliability after start-up

Once production was up and running, Elektroautomatik continued to support the facility through service, support and quality assurance.

“Pressing the start button after a relocation is always a bit nerve-racking, and in those first moments it’s reassuring to have external support available if any issues arise,” Mike says.

About Gnutti Carlo

Gnutti Carlo Sweden AB is an international industrial group that develops and manufactures rocker arms and complex precision components and subsystems for engines and powertrains within the global commercial vehicle industry. Gnutti Carlo Sweden employs approximately 500 people across its facilities in Kungsör, Alvesta and Gothenburg. Globally, Gnutti Carlo is the world’s largest supplier of rocker arms for truck engines.

The Service Agreement Became a Means to Secure Production

Staffing one day a week and an on-call service with a maximum three-hour response time enabled a customer in the food industry to secure their production.

“When we were looking for a service partner, we compared several companies,” says the customer. “We considered factors such as expertise, service, and availability. Elektroautomatik was a strong candidate in all areas, and we felt that choosing them as our provider was absolutely right.”

The customer’s service agreement with Elektroautomatik included on-site staffing one day a week for planned and improvement maintenance measures. Additionally, any urgent breakdowns were covered by an on-call service with a maximum three-hour response time, both during day and evening hours.

“In our service agreements, we combine online support with on-site response to resolve issues. Typically, on-site presence is needed for older equipment without remote troubleshooting capabilities. The response time is, of course, based on the factory’s location and requirements,” says Urban Gustavsson, Service Manager at Elektroautomatik.

Proper Maintenance Measures Save Money in Productivity and Quality

“With the service agreement, we’ve always had the right person for the job at hand. This can range from simple electrical installation tasks to more complex programming work. We also see it as a strength that the personnel who have come to us have had a high sense of responsibility, both in being proactive and in providing valuable advice. The greatest value for us has been the flexibility between the level of qualification and availability,” says the customer.

“Time is money, and most operations cannot afford production stoppages. With proper maintenance measures, there is a lot of money to be saved in productivity and quality. With the planned effort, one day per week, it’s possible to carry out the improvement maintenance measures required for more reliable production,” says Urban.